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High Precision HI Reversing Cold Rolling Mill for Carbon and Stainless Steel - China Suppliers & Factory

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MAIN FUNCTION OF THE EQUIPMENT 
This advanced rolling mill is specifically designed for the reverse rolling of high-precision, high-quality normal carbon steel, stainless steel strips, and low alloy steel. As a leading manufacturer in China, we ensure that our equipment meets the highest standards to enhance productivity and quality.

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COMPONENTS AND FEATURES OF THE EQUIPMENT 
Our rolling mill includes a robust set of components: Uncoiler, Hydraulic coil car and unloading car, 5 Roll pinch flattener, Entrance and exit platforms, Rolling mill, Left and right recoiler, Joint gearbox, Hydraulic AGC and bending roll system, Driving motor, Electric control system, and an efficient lubrication system for both equipment and process. We pride ourselves on being a premier supplier in China, delivering reliable machinery from our state-of-the-art factory.

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    The Theory of Four Roll Rolling Mill

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

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      Work Rolls + Backup Rolls
      Direct contact deformation with deflection control
    • 🔄
      Reversible Design
      Forward & reverse rolling for higher efficiency
    • 🏭
      Wide Industry Application
      Automotive, electronics, metallurgy & more
    • 📏
      Strict Industry Standards
      Structure, safety & environmental compliance

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    Technical Parameter Table

    Mill Model / Technical Parameter 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material Thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material Width (mm) 400~550 500~650 600~750
    Finish Thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing Force (KN) 5000 6000 7500
    Support Roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle Roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working Roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving Method Working roll driving Working roll driving Working roll driving
    Main Motor DC motor DC motor DC motor
    Speed Reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (Specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (Specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling Speed (m/min) 360 450 540
    Uncoiler Tension (KN) 30 35 45
    Recoiler Tension (KN) 10~70 10~80 10~90
    Pressing Method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC Speed Regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC
    ⚠️ Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    • Q1 What is a four-high reversing cold rolling mill and how does it work?
      A four-high reversing cold rolling mill is a metal processing machine consisting of two work rolls and two backup rolls. The work rolls directly contact and deform the metal strip, while the backup rolls prevent the work rolls from bending. The reversing function allows rolling in both forward and reverse directions, enabling multiple passes without repositioning the material, thereby achieving the desired final thickness efficiently.
    • Q2 What materials can be processed by the four-high reversing cold rolling mill?
      The four-high reversing cold rolling mill is capable of processing a wide range of metal materials, including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum. It is suitable for producing strips and plates that meet stringent requirements for thickness, surface quality, and mechanical properties across various industries.
    • Q3 What are the main advantages of using a four-high roll configuration over a two-high rolling mill?
      The four-high configuration significantly reduces roll deflection thanks to the backup rolls supporting the work rolls. This results in more uniform strip thickness across the width, better surface quality, and the ability to apply higher rolling forces. Compared to a two-high rolling mill, the four-high design offers superior dimensional accuracy, especially for thin and wide strips.
    • Q4 What pressing method is used in these rolling mills and why is Hydraulic AGC preferred?
      All models (650, 750, and 850) in this series use Hydraulic AGC (Automatic Gauge Control) as the pressing method. Hydraulic AGC provides real-time, precise control of the roll gap, automatically compensating for thickness variations during rolling. This ensures consistent product thickness, reduces scrap rates, and improves overall production quality and efficiency compared to manual or mechanical pressing methods.
    • Q5 Can the rolling mill parameters be customized to meet specific production requirements?
      Yes. The models and parameters listed in the technical parameter table are standard references. The rolling mill can be fully customized and tailor-made according to the specific requirements of the user, including adjustments to rolling force, roll specifications, rolling speed, coiler tension, material width, and finished thickness. Please contact our engineering team to discuss your particular application needs.
    • Q6 What routine maintenance is required to keep the four-high reversing cold rolling mill in optimal condition?
      Regular maintenance is essential for the long-term stable operation of the rolling mill. Key maintenance tasks include periodic roll inspection and replacement, lubrication system checks to ensure proper oil flow and quality, electrical system maintenance including checks on the Siemens PLC and DC speed regulator (Siemens 6RA70), hydraulic system inspection, and overall structural checks. Operators should be professionally trained and follow standard maintenance schedules to minimize downtime and extend equipment service life.