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4 HI REVERSING COLD ROLLING MILL

EQUIPMENT MAIN FUNCTION 
This product is used for reversely rolling the high precision and good quality normal carbon steel, stainless steel strips and low alloy steel. 

EQUIPMENT COMPONENT AND FEATURE 
Uncoiler, Hydraulic coil car and unloading car, 5 Roll pinch flattener, Entrance and exit platform, Rolling mill, Left and right recoiler, Joint gear box, Hydraulic AGC and bending roll system, Driving  motor, Electric control system, Equipment lubrication and process lubrication system.

    The Theory of Four Roll Rolling Mill

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    TECHNICAL PARAMETER TABLE

    MILL MODEL

     TECHNICAL PARAMETER

    650

    750

    850

    Material

    carbon steel and low alloy steel

     carbon steel and low alloy steel

     carbon steel and low alloy steel

    Material thickness (mm)

    2.0~3.0

    2.0~3.0

    2.0~3.5

    Material width (mm)

    400~550

    500~650

    600~750

    Finish thickness (mm)

    0.5~0.15

    0.5~0.16

    0.5~0.18

    Pressing force (KN)

    5000

    6000

    7500

    Support roll Specification  (mm)

    Φ550×600

    ¢650×700

    ¢700×820

    Middle roll Specification (mm)

    ————

    ————

    Φ300/Φ280×820

    Working roll Specification  (mm)

    Φ185/Φ165×650

    ¢205/Φ190×750

    Φ225/Φ205×850

     Driving method

     Working roll driving

     Working roll driving

     Working roll driving

    Main motor

    DC motor

    DC motor

    DC motor

    Speed reducer

     Joint gear box

     Joint gear box

     Joint gear box

    Uncoiler (specifications)

    ¢610×650

    ¢610×750

    ¢610×850

    Recoiler (specifications)

    ¢508×650

    ¢508×750

    ¢508/×850

    Rolling speed (m/min)

    360

    450

    540

    Uncoiler tension  (KN)

    30

    35

    45

    Recoiler tension (KN)

    10~70

    10~80

    10~90

     Pressing method

    Hydraulic AGC

    Hydraulic AGC

    Hydraulic AGC

    DC speed regulator

    Siemens 6RA70

    Siemens 6RA70

    Siemens 6RA70

    Electric control

    Siemens PLC

    Siemens PLC

    Siemens  PLC

    Remark: the model and parameter shown in this table are for reference only. The design and production can be tailor-made according to user’s requirements. 

    2-copies3-17

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