Inquiry
Form loading...

High Hydrogen Gas Annealing Furnace for Cold Rolling Strip Steel - Eco-Friendly Solutions from China Suppliers and Factory

Our gas generator is specifically engineered for small and medium-sized cold rolling strip steel enterprises in China. This innovative solution eliminates the need for liquefied petroleum gas (LPG), coke oven gas, or mixed gas, allowing manufacturers to utilize block coal or coke for their annealing processes effectively, As a leading supplier in the industry, our factory produces gas generators that are completely smoke-free and pollution-free. Equipped with advanced automatic dust and tar removal systems, our products ensure zero emissions and contribute to a cleaner environment. Choose our gas generators for a more sustainable and efficient operation in your steel production facilities

    Product Introduction

    The bright belt annealing furnace is an advanced industrial equipment used for non-oxidative heat treatment of metal coils, pipes, wires, etc. in a protected atmosphere or vacuum environment. Its core objective is to eliminate internal stress in the material, improve mechanical properties, while maintaining the original bright surface of the metal and avoiding the formation of oxide scales and decarburization layers.

    The core principle is to isolate oxygen. The workpiece is placed inside a sealed inner cover, evacuated or filled with high-purity inert/reducing protective gases (such as a nitrogen-hydrogen mixture), and then heated through the outer cover. The main features of this equipment include:

    🌡️
    Uniformity & Precise Temperature Control

    Utilizing strong convective circulation technology, the temperature difference within the furnace can be kept within ±5℃, ensuring uniform material properties. The entire process is automatically controlled by a computer, which is precise and reliable.

    High Production Efficiency

    The "double furnace base" design is commonly adopted. When one furnace base is in heating mode, the other can be cooled and loaded, enabling quasi-continuous production. The loading capacity of a single furnace can reach 30 tons, resulting in high production efficiency.

    🌿
    Green & Environmentally Friendly

    After annealing, the surface is bright and free of oxidation, eliminating the need for the traditional acid washing process after annealing. This fundamentally solves the problems of acid pollution and wastewater treatment.

    Application Scope

    This equipment is applicable to a variety of metal materials and is mainly divided into two categories:

    Category Applicable Materials Process Stage
    Non-ferrous Metals Copper and copper alloys, aluminum alloys, etc. Finished bright annealing
    Ferrous Metals Stainless steel, silicon steel, ordinary carbon steel, alloy steel (coil and wire products) Intermediate or finished annealing

    🖥️ Fully Automatic Control System

    ⚙️

    The full automatic control system controls and manages the whole process of heating, heat preservation and cooling of each hood furnace, providing reliable guarantee for the production of users.

    🔥

    Secondary air inlet and saturated steam are used to convert coal into carbon monoxide gas and feed it into a covered furnace for combustion and heating. The proportion of air intake and steam to coal seam is automatically controlled by PLC system, and slag is automatically discharged.

    Frequently Asked Questions (FAQ)

    Q What is a bright belt annealing furnace and how does it differ from a conventional annealing furnace?
    A bright belt annealing furnace performs heat treatment in a sealed, oxygen-free environment using protective gases (such as nitrogen-hydrogen mixtures) or vacuum conditions. Unlike conventional annealing furnaces, it prevents oxidation and scale formation on the metal surface, delivering a bright, clean finish without the need for subsequent acid washing.
    Q What metals and products can be processed in a bright belt annealing furnace?
    The equipment supports a wide range of metals. Non-ferrous metals such as copper, copper alloys, and aluminum alloys can be processed for finished bright annealing. Ferrous metals, including stainless steel, silicon steel, carbon steel, and alloy steel in coil or wire form, can undergo intermediate or finished annealing.
    Q How accurate is the temperature control inside the furnace?
    The furnace uses strong convective circulation technology to achieve a temperature uniformity of ±5℃ throughout the entire furnace chamber. The heating, heat preservation, and cooling processes are all automatically managed by a computer-controlled system, ensuring consistent and reliable results across every batch.
    Q What is the "double furnace base" design and why does it improve efficiency?
    The double furnace base design allows one furnace base to remain in the active heating cycle while the other is simultaneously being cooled and reloaded with new material. This quasi-continuous production approach maximizes equipment utilization, reduces downtime, and can handle a single-furnace loading capacity of up to 30 tons.
    Q How does the bright annealing process contribute to environmental protection?
    Because the annealing is performed in a protective atmosphere, metal surfaces remain bright and oxide-free after treatment. This completely eliminates the need for acid pickling, which is traditionally required to remove scale from conventionally annealed parts. As a result, there is no acid waste or wastewater generated, significantly reducing the environmental footprint of the production process.
    Q How is the heating fuel managed and controlled in this furnace?
    The furnace uses secondary air inlet and saturated steam to convert coal into carbon monoxide gas, which is then fed into the covered furnace for combustion and heating. The ratio of air intake and steam to the coal seam is automatically regulated by a PLC system. Slag discharge is also automated, ensuring stable, safe, and efficient furnace operation with minimal manual intervention.