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High Precision Reversing Cold Rolling Mill for Carbon Steel and Stainless Steel - China Suppliers & Factory

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MAIN FUNCTION OF THE EQUIPMENT
This advanced equipment is designed for the reverse rolling of high-precision and top-quality carbon steel, stainless steel strips, and low alloy steel, making it an essential choice for manufacturers in China.

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COMPONENTS AND FEATURES OF THE EQUIPMENT
The machinery includes an uncoiler, hydraulic coil car, unloading car, 5-roll pinch flattener, entrance and exit platforms, a rolling mill, left and right recoilers, a joint gear box, hydraulic AGC, bending roll system, driving motor, electric control system, and a lubrication system for both equipment and processes. As a trusted factory and supplier in the industry, we ensure that our products meet high standards for efficiency and performance.

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    The Theory of Four Roll Rolling Mill

    ⚙️ The four roll rolling mill system consists of two support rolls and two working rolls, working together to reduce material thickness and extend its length to meet target specifications.

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    🏭 The four-high reversing cold rolling mill is a critical metal pressure processing equipment widely used in metallurgy, mechanical manufacturing, and non-ferrous metal processing industries.
    • Work rolls & backup rolls for precise rolling
    • Reversible design for improved efficiency
    • Handles stainless steel, carbon steel, copper & aluminum
    • Complies with strict industry standards
    • Hydraulic AGC pressing system
    • Siemens PLC & DC speed control

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    Technical Parameter Table

    MILL MODEL / TECHNICAL PARAMETER 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material width (mm) 400~550 500~650 600~750
    Finish thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing force (KN) 5000 6000 7500
    Support roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving method Working roll driving Working roll driving Working roll driving
    Main motor DC motor DC motor DC motor
    Speed reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (specifications) ¢508×650 ¢508×750 ¢508/×850
    Rolling speed (m/min) 360 450 540
    Uncoiler tension (KN) 30 35 45
    Recoiler tension (KN) 10~70 10~80 10~90
    Pressing method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC speed regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric control Siemens PLC Siemens PLC Siemens PLC
    ⚠️ Remark: The model and parameter shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q1 What is a four-high reversing cold rolling mill and how does it work?
    A four-high reversing cold rolling mill consists of two working rolls and two backup rolls. The working rolls directly contact the metal strip to perform rolling deformation, while the backup rolls support them to prevent deflection. The "reversing" feature allows the mill to roll in both forward and reverse directions, improving production efficiency without repositioning the material.
    Q2 What materials can be processed by the four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill is suitable for rolling a wide range of metal strips and plates, including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum. It is capable of meeting strict thickness, width, surface quality, and mechanical property requirements across various industries.
    Q3 What are the available mill models and their key differences?
    Three standard mill models are available: 650, 750, and 850. The main differences lie in their material width capacity (400–550 mm, 500–650 mm, and 600–750 mm respectively), pressing force (5000 KN, 6000 KN, and 7500 KN), and rolling speed (360, 450, and 540 m/min). All models use Hydraulic AGC pressing and Siemens PLC control systems.
    Q4 What control system is used in these rolling mills?
    All three mill models are equipped with Siemens 6RA70 DC speed regulators and Siemens PLC electric control systems. The pressing method uses Hydraulic AGC (Automatic Gauge Control), ensuring precise and consistent thickness control throughout the rolling process.
    Q5 Can the rolling mill be customized to meet specific production requirements?
    Yes. The models and parameters listed in the technical table are for reference purposes only. The design and production of the four-high reversing cold rolling mill can be fully tailor-made to suit the user's specific requirements, including custom material dimensions, rolling speed, pressing force, and automation level.
    Q6 What maintenance is required to keep the rolling mill in optimal condition?
    Regular maintenance is essential for the long-term stable operation of the rolling mill. Key maintenance tasks include roll replacement, lubrication system inspection, and electrical system maintenance. Operators should be professionally trained, familiar with the mill's structure and operating procedures, and capable of adjusting parameters and troubleshooting issues during production.