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High Precision Reversing Cold Rolling Mill for Carbon and Stainless Steel – Reliable China Suppliers and Factory

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MAIN FUNCTION OF THE EQUIPMENT
This advanced equipment is designed for reverse rolling of high-precision, high-quality carbon steel, stainless steel strips, and low alloy steel. It is an essential solution for manufacturers seeking reliable performance and exceptional results in steel processing.

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COMPONENTS AND FEATURES OF THE EQUIPMENT
Our comprehensive system includes an uncoiler, hydraulic coil car, and unloading car, along with a 5-roll pinch flattener. Additionally, it features entrance and exit platforms, a robust rolling mill, left and right recoilers, a joint gear box, and a hydraulic AGC and bending roll system. Powered by a high-efficiency driving motor and equipped with an advanced electric control system, this machinery also integrates a sophisticated equipment lubrication and process lubrication system, ensuring smooth and efficient operation. As a leading manufacturer in China, we are proud to offer superior products tailored for suppliers and factories around the globe.

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    The Theory of Six Roll Rolling Mill

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    Six roll rolling mill adds a pair of middle roller that can move symmetrically and axially, eliminating the harmful contact between working roll and support roll.

    During milling, for different width of steel strips will use different movement amount of middle roll, change the contact pressure distribution (flattening value distribution) between rollers and bending force, so to control the plate shape and convexity.

    The Theory of Six Roll Rolling Mill

    Product Introduction

    The six-high reversing cold rolling mill is a high-precision metal rolling equipment, mainly used for multi-pass rolling of strip materials at room temperature to achieve thickness reduction, plate shape control and surface quality improvement.

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    The core feature of this equipment lies in its six-high structure design and reversible rolling function. It consists of six rolls including work rolls, intermediate rolls and backup rolls, among which the intermediate rolls can move axially (oscillate), and the work rolls are equipped with hydraulic bending roll devices.

    This design can effectively adjust the pressure distribution between the rolls and improve the accuracy of plate shape control; the reversible rolling function allows the strip to be rolled back and forth in the mill, ensuring thickness uniformity.

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    The six-high reversible cold rolling mill is characterized by high precision, strong adaptability and high efficiency. It is suitable for various materials such as stainless steel, common steel, aluminum and copper, and can roll raw materials with thicknesses ranging from 1.5 to 4.5 mm into thin-gauge finished products with thicknesses ranging from 0.15 to 2.0 mm. The rolling accuracy can reach ±0.02 mm, and the rolling speed is usually 360 to 1000 m/min.

    The equipment is often integrated with hydraulic systems, automatic control systems and auxiliary devices (such as uncoilers and thickness gauges) to achieve automated operation.

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    Typical application scenarios include cold rolling lines for strip steel and deep processing of metal materials. For example, a 1400 mm specification equipment has a maximum rolling force of 12000 kN, suitable for wide strip rolling, and is widely used in the automotive, home appliance, energy and other industries for the demand of high-precision metal strips.

    Technical Parameter Table

    Mill Model / Technical Parameter 950 1150 1380
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material Thickness (mm) 2.0~3.5 2.0~4.0 2.0~4.0
    Material Width (mm) 600~850 900~1050 1000~1250
    Finish Thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing Force (KN) 9000 13000 15000
    Support Roll Specification (mm) Φ800×920 Φ1050×1120 Φ1100×1350
    Middle Roll Specification (mm) Φ350/Φ320×900 Φ380/Φ350×1150 Φ380/Φ350×1350
    Working Roll Specification (mm) Φ260/Φ235×950 Φ310/Φ280×1150 Φ280/Φ255×1380
    Driving Method Working roll driving Working roll driving Working roll driving
    Main Motor DC 1250KW×2 DC 1000KW×4 DC 1250KW×4
    Speed Reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (Specifications) Φ610×950 Φ610×1150 Φ610×1380
    Recoiler (Specifications) Φ508×950 Φ508×1150 Φ508×1380
    Rolling Speed (m/min) 800 900 900
    Uncoiler Tension (KN) 45 70 70
    Recoiler Tension (KN) 9~90 14~140 17~170
    Pressing Method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC Speed Regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC

    ⓘ Remark: The model and parameter shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q1
    What is the main advantage of a six-high rolling mill over a four-high rolling mill?
    The six-high rolling mill adds a pair of intermediate rolls that can move axially, which eliminates harmful contact between the working roll and the backup roll. This design allows for more precise control of contact pressure distribution and roll bending force, resulting in superior plate shape control, better convexity management, and higher dimensional accuracy — especially when rolling thin or wide strip materials.
    Q2
    What materials can be processed by the six-high reversing cold rolling mill?
    The six-high reversing cold rolling mill is suitable for a wide range of metallic materials, including carbon steel, low alloy steel, stainless steel, aluminum, and copper. Its flexible roll configuration and adjustable parameters make it adaptable to different material properties and processing requirements.
    Q3
    What thickness range can this equipment achieve?
    Depending on the model, the six-high reversing cold rolling mill can process raw materials with initial thicknesses of 2.0 to 4.5 mm and reduce them to finished product thicknesses ranging from 0.15 to 2.0 mm. The rolling accuracy can reach ±0.02 mm, ensuring consistent and high-quality output for precision metal strip applications.
    Q4
    What does the "reversing" function mean in a reversing cold rolling mill?
    The "reversing" function means that the strip material can be rolled back and forth multiple times through the same mill stand. Instead of requiring a separate pass for each rolling direction, the strip reverses direction after each pass. This multi-pass process helps achieve uniform thickness reduction and ensures consistent strip quality without the need for multiple separate mill stands.
    Q5
    What control systems are used in this rolling mill?
    The six-high reversing cold rolling mill is equipped with a Siemens PLC-based electric control system and a Siemens 6RA70 DC speed regulator. The pressing method uses Hydraulic AGC (Automatic Gauge Control), which ensures precise and automatic thickness control during the rolling process. These advanced control systems enable fully automated operation with high repeatability and stability.
    Q6
    Can the equipment specifications be customized according to specific production requirements?
    Yes. The standard models (950, 1150, and 1380) are provided as reference configurations. The design and production of the six-high reversing cold rolling mill can be fully tailor-made according to customers' specific requirements, including strip width, thickness range, rolling force, motor power, and other technical parameters. Customers are encouraged to consult directly for customized solutions.