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High Precision Reversing Cold Rolling Mill for Carbon and Stainless Steel - China Suppliers & Factory

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MAIN FUNCTION OF THE EQUIPMENT
This high-performance equipment is designed for reverse rolling of high-precision normal carbon steel, stainless steel strips, and low alloy steel. Our machinery ensures superior quality and efficiency, making it a preferred choice among China steel processing suppliers.

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COMPONENTS AND FEATURES OF THE EQUIPMENT
The system includes an uncoiler, a hydraulic coil car, and unloading car, a 5-roll pinch flattener, entrance and exit platforms, a rolling mill, left and right recoilers, a joint gearbox, a hydraulic AGC and bending roll system, a driving motor, an electric control system, and a comprehensive equipment lubrication and process lubrication system. As a leading factory in China, we prioritize cutting-edge technology and design in our products.

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    The Theory of Four Roll Rolling Mill

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    The four roll rolling mill system is composed of two support rolls and two working rolls, working in coordinated action to reduce material thickness and extend material length to meet expected specifications.

    During milling, the pressing cylinder or mechanical pressing device transmits pressing force to the support roll bearing stand, then to the support roll, working roll, and finally to the rolled piece. The workpiece height is reduced (becomes thinner) and length is extended (becomes longer), meeting the expected specifications.

    Due to the impact of pressing force, rollers will become bent and the workpiece edges will become thinner. Therefore, rollers require grinding for convexity adjustment according to the practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

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    The four-high reversing cold rolling mill is a key metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, and non-ferrous metal processing industries to achieve material thinning, surface quality improvement, and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments, significantly improving production efficiency.

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    Application Scope: Suitable for rolling stainless steel, carbon steel, alloy steel, copper, and aluminum strips and plates — meeting strict industry requirements for thickness, width, surface quality, and mechanical properties.

    In the automotive manufacturing industry, rolled plates are used for body panels requiring high strength, good formability, and corrosion resistance. In the electronic and electrical industry, rolled strips are used for precision components requiring high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards covering structure, performance, safety, and environmental protection — ensuring stable and reliable operation and operator safety. Parameters such as rolling force, rolling speed, and roll diameter are clearly specified to guarantee process consistency and rolling quality.

    Operation and maintenance are also critical. Operators require professional training to be familiar with the rolling mill's structure and operating procedures. Regular maintenance — including roll replacement, lubrication system inspection, and electrical system maintenance — is essential to ensure long-term stable operation.

    Technical Parameter Table

    MILL MODEL / TECHNICAL PARAMETER 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material width (mm) 400~550 500~650 600~750
    Finish thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing force (KN) 5000 6000 7500
    Support roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving method Working roll driving Working roll driving Working roll driving
    Main motor DC motor DC motor DC motor
    Speed reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling speed (m/min) 360 450 540
    Uncoiler tension (KN) 30 35 45
    Recoiler tension (KN) 10~70 10~80 10~90
    Pressing method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC speed regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric control Siemens PLC Siemens PLC Siemens PLC

    ⚠️ Remark: The model and parameters shown in this table are for reference only. Design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q What is the main structural difference between a four-high rolling mill and a conventional two-roll rolling mill?
    A four-high rolling mill features two work rolls and two backup rolls, whereas a conventional two-roll mill only has two rolls. The backup rolls in a four-high system support the work rolls to minimize deflection under high pressing force, resulting in more accurate thickness control, better flatness, and improved surface quality of the rolled product.
    Q What materials can be processed by the four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill is suitable for processing a wide range of metal materials, including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum strips and plates. It meets strict industry requirements for different materials in terms of thickness, width, surface quality, and mechanical properties.
    Q What does the "reversing" feature mean in a four-high reversing cold rolling mill?
    The "reversing" feature means the rolling mill can operate in both forward and reverse rolling directions. This allows the material to be rolled back and forth through the mill multiple times without repositioning the coil or the equipment, significantly increasing production efficiency and enabling precise thickness reduction across multiple passes.
    Q What is the Hydraulic AGC pressing method and what are its advantages?
    Hydraulic AGC (Automatic Gauge Control) is an advanced pressing method that uses hydraulic systems combined with automated control to precisely regulate the gap between the work rolls in real time. It ensures consistent strip thickness throughout the rolling process, compensates for roll wear and deflection, and greatly improves dimensional accuracy and product quality compared to manual or mechanical pressing methods.
    Q Can the four-high reversing cold rolling mill be customized according to specific production requirements?
    Yes. The mill models and technical parameters listed in the specification table are provided for reference only. The design and manufacturing of the rolling mill can be fully tailor-made according to the customer's specific production requirements, including adjustments to rolling force, roll dimensions, rolling speed, material width, finish thickness, and control system configurations.
    Q What routine maintenance is required for a four-high reversing cold rolling mill?
    Routine maintenance for a four-high reversing cold rolling mill includes regular roll replacement and grinding (to maintain proper convexity and surface finish), lubrication system inspection and replenishment, electrical system checks (including Siemens PLC and DC speed regulator maintenance), hydraulic system inspections, and checking the uncoiler and recoiler tension mechanisms. Operators must also receive professional training to correctly handle operational issues and ensure long-term reliable performance.