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High Precision HI Reversing Cold Rolling Mill for Steel Strips - China Suppliers & Factory Equipment

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MAIN FUNCTION OF THE EQUIPMENT
This high-performance product is specifically designed for the reverse rolling of high precision and high-quality materials, including normal carbon steel, stainless steel strips, and low alloy steel. Ideal for manufacturers in China, it ensures top-notch results in metal processing.

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COMPONENTS AND FEATURES
Our state-of-the-art rolling mill system includes an uncoiler, hydraulic coil car, unloading car, a 5-roll pinch flattener, entrance and exit platforms, left and right recoilers, a joint gear box, hydraulic AGC and bending roll systems, and a reliable driving motor. The advanced electric control system, along with effective equipment lubrication and process lubrication systems, makes this machinery an essential choice for suppliers and factories seeking efficiency and quality in production.

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    The Theory of Four Roll Rolling Mill

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure stability and accuracy. The reversible design enables rolling in both forward and reverse directions without frequent adjustments, significantly improving production efficiency.

    In terms of application scenarios, it is mainly used for rolling various metal strips and plates such as stainless steel, carbon steel, alloy steel, copper, and aluminum — meeting strict requirements for thickness, width, surface quality, and mechanical properties across automotive manufacturing, electronics, and electrical industries.

    In terms of industry standards, the design, manufacture, and acceptance follow strict standards covering structure, performance, safety, and environmental protection. Parameters such as rolling force, rolling speed, and roll diameter are clearly specified to ensure process stability and rolling quality consistency.

    Operation and maintenance are also critical. Operators need professional training to be familiar with the structure, performance, and procedures, and to correctly adjust parameters. Regular maintenance — including roll replacement, lubrication system inspection, and electrical system servicing — is key to ensuring long-term stable operation.

    Technical Parameter Table

    Mill Model / Technical Parameter 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material Thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material Width (mm) 400~550 500~650 600~750
    Finish Thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing Force (KN) 5000 6000 7500
    Support Roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle Roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working Roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving Method Working roll driving Working roll driving Working roll driving
    Main Motor DC motor DC motor DC motor
    Speed Reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (Specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (Specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling Speed (m/min) 360 450 540
    Uncoiler Tension (KN) 30 35 45
    Recoiler Tension (KN) 10~70 10~80 10~90
    Pressing Method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC Speed Regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC

    ⓘ Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q What is the working principle of a four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill uses two work rolls and two backup rolls. Pressing force is transmitted through a hydraulic or mechanical pressing device to the backup rolls, then to the work rolls, and finally acts on the metal strip. This reduces the strip's thickness and extends its length. The reversible design allows rolling in both forward and reverse directions, improving efficiency without repositioning the material.
    Q What materials can be processed by the four-high reversing cold rolling mill?
    The mill is capable of processing a wide range of metal materials including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum. It can meet strict requirements for thickness, width, surface quality, and mechanical properties across various industries.
    Q What are the available mill models and their key differences?
    Three standard models are available: 650, 750, and 850. The main differences lie in their rolling width capacity (400–550 mm, 500–650 mm, and 600–750 mm respectively), pressing force (5000 KN, 6000 KN, and 7500 KN), and rolling speed (360, 450, and 540 m/min). The 850 model also features a middle roll for enhanced precision. Custom configurations are available upon request.
    Q What control system does the rolling mill use?
    All three models use Siemens 6RA70 DC speed regulators and Siemens PLC electric control systems. The pressing method employs Hydraulic AGC (Automatic Gauge Control), ensuring precise and consistent thickness control throughout the rolling process.
    Q Why do the rolls need convexity grinding and how often should it be done?
    During rolling, the pressing force causes the rolls to bend slightly, which can result in thinner edges on the workpiece. To compensate for this deflection and ensure uniform thickness across the strip width, rolls must be ground with a specific convexity profile. The frequency of grinding depends on production volume, material hardness, and observed wear patterns, and should be determined through regular inspection.
    Q Can the technical parameters be customized to meet specific production requirements?
    Yes. While the standard models (650, 750, 850) cover a broad range of applications, the design and production of the four-high reversing cold rolling mill can be fully tailor-made according to the customer's specific requirements, including rolling width, thickness range, pressing force, speed, and other technical parameters.