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High Precision HI Reversing Cold Rolling Mill for Carbon and Stainless Steel | China Factory Suppliers

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MAIN FUNCTION OF THE EQUIPMENT
This high-performance equipment is designed for reverse rolling of high-precision, high-quality normal carbon steel, stainless steel strips, and low alloy steel. It is an essential tool for manufacturers looking to enhance their production capabilities in the steel industry.

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COMPONENTS AND FEATURES OF THE EQUIPMENT
Our state-of-the-art system includes an uncoiler, hydraulic coil car, unloading car, a 5-roll pinch flattener, and both entrance and exit platforms. The rolling mill is equipped with left and right recoilers, a joint gear box, and a hydraulic AGC and bending roll system. The driving motor and advanced electric control system ensure efficient operation, while the equipment lubrication and process lubrication systems provide optimal performance. Trust in our China factory to deliver the highest quality solutions for your production needs, pioneered by leading suppliers in the industry.

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    The Theory of Four Roll Rolling Mill

    ⚙️ The four roll rolling mill system is composed of two support rolls and two working rolls, working in coordinated action to reduce material thickness and extend its length.

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    🏭 The four-high reversing cold rolling mill is a key metal pressure processing equipment widely used in metallurgy, mechanical manufacturing, and non-ferrous metal processing industries.

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    🔩 Technical Structure: Consists of work rolls (direct contact for deformation) and backup rolls (support to reduce deflection). The reversible design enables rolling in both forward and reverse directions, significantly improving production efficiency.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    🎯 Application Scenarios: Suitable for rolling stainless steel, carbon steel, alloy steel, copper, and aluminum — meeting strict requirements for thickness, width, surface quality, and mechanical properties.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    Technical Parameter Table

    Mill Model / Technical Parameter 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material Thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material Width (mm) 400~550 500~650 600~750
    Finish Thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing Force (KN) 5000 6000 7500
    Support Roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle Roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working Roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving Method Working roll driving Working roll driving Working roll driving
    Main Motor DC Motor DC Motor DC Motor
    Speed Reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (Specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (Specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling Speed (m/min) 360 450 540
    Uncoiler Tension (KN) 30 35 45
    Recoiler Tension (KN) 10~70 10~80 10~90
    Pressing Method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC Speed Regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC

    📌 Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q What is a four-high reversing cold rolling mill and how does it work?
    A four-high reversing cold rolling mill is a metal processing machine consisting of two work rolls and two backup rolls. The work rolls directly contact and deform the metal strip, while the backup rolls provide structural support to minimize roll deflection. The reversing function allows the mill to roll material in both forward and reverse directions, improving efficiency without repositioning the workpiece.
    Q What materials can be processed by the four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill is capable of processing a wide range of metallic materials including carbon steel, low alloy steel, stainless steel, copper, and aluminum. It is suitable for rolling strips and plates used across automotive, electronics, metallurgy, and other manufacturing industries.
    Q What are the available mill models and their key specifications?
    Three standard models are available: Model 650, Model 750, and Model 850. These differ in material width capacity (400–750 mm), pressing force (5,000–7,500 KN), and rolling speed (360–540 m/min). All models support Hydraulic AGC pressing and are equipped with Siemens 6RA70 DC speed regulators and Siemens PLC control systems. Custom configurations are available upon request.
    Q What control system is used in the four-high reversing cold rolling mill?
    All models of the four-high reversing cold rolling mill are equipped with Siemens 6RA70 DC speed regulators and Siemens PLC electric control systems. The pressing method uses Hydraulic AGC (Automatic Gauge Control) to ensure precise and consistent thickness during the rolling process.
    Q Why do rolling mill rollers need convexity grinding?
    During the rolling process, the pressing force applied to the rollers causes them to flex and bend slightly. This deflection results in the edges of the workpiece becoming thinner than the center. To compensate for this effect and ensure uniform thickness across the full width of the material, rollers are precision-ground with a specific convexity (crown) profile based on practical rolling conditions.
    Q Can the four-high reversing cold rolling mill be customized to specific requirements?
    Yes. The standard models and parameters listed in the technical table are provided for reference only. The design and manufacturing of the four-high reversing cold rolling mill can be fully tailored to meet individual customer requirements, including specific material types, thickness ranges, rolling widths, speed requirements, and automation levels. Please contact us to discuss your project needs.