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High Precision Reversing Cold Rolling Mill for Carbon Steel from China Suppliers & Factory

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PRODUCT FUNCTIONALITY
Our advanced rolling mill is designed for high-precision processing of normal carbon steel, stainless steel strips, and low alloy steel. This state-of-the-art equipment is essential for manufacturers seeking to enhance their production capabilities and ensure top-quality output.

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COMPONENTS AND FEATURES
The rolling mill system includes crucial components such as an uncoiler, hydraulic coil car, and unloading car, a 5-roll pinch flattener, entrance and exit platforms, and left and right recoilers. Additional features encompass a joint gear box, hydraulic Automatic Gauge Control (AGC) system, bending roll system, driving motor, electric control system, and both equipment and process lubrication systems. This comprehensive setup makes our factory an ideal choice among China suppliers, providing reliable and efficient solutions for steel processing.

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    The Theory of Four Roll Rolling Mill

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    TECHNICAL PARAMETER TABLE

    MILL MODEL
    TECHNICAL PARAMETER
    650 750 850
    Material carbon steel and low alloy steel carbon steel and low alloy steel carbon steel and low alloy steel
    Material thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material width (mm) 400~550 500~650 600~750
    Finish thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing force (KN) 5000 6000 7500
    Support roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving method Working roll driving Working roll driving Working roll driving
    Main motor DC motor DC motor DC motor
    Speed reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (specifications) ¢508×650 ¢508×750 ¢508/×850
    Rolling speed (m/min) 360 450 540
    Uncoiler tension (KN) 30 35 45
    Recoiler tension (KN) 10~70 10~80 10~90
    Pressing method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC speed regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric control Siemens PLC Siemens PLC Siemens PLC

    Remark: the model and parameter shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q1: What is the main difference between a four-high rolling mill and other types of rolling mills?
    The four-high rolling mill features two work rolls and two backup rolls. The backup rolls support the work rolls to reduce deflection and ensure better thickness control and surface quality. This design allows for higher rolling forces and better precision compared to two-high mills, making it ideal for cold rolling applications.
    Q2: What materials can be processed by a four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill can process various metal materials including carbon steel, low alloy steel, stainless steel, aluminum, copper, and other non-ferrous metals. It is particularly suitable for producing thin strips and plates with precise thickness and excellent surface finish.
    Q3: What are the advantages of the reversible design in cold rolling mills?
    The reversible design allows the rolling mill to roll in both forward and reverse directions without repositioning the material or equipment. This significantly improves production efficiency, reduces material handling time, and enables multiple passes through the same mill stand, making it ideal for achieving desired thickness reduction in fewer steps.
    Q4: How often do the rolls need to be replaced or maintained?
    Roll maintenance frequency depends on production volume, material hardness, and rolling conditions. Typically, work rolls require grinding every few days to weeks to maintain surface quality and dimensional accuracy. Backup rolls have longer service life but also need periodic inspection and grinding. Regular maintenance schedules should be established based on actual operating conditions.
    Q5: What is the function of the Hydraulic AGC system in the rolling mill?
    Hydraulic AGC (Automatic Gauge Control) system automatically adjusts the rolling force and roll gap to maintain consistent thickness throughout the rolling process. It compensates for variations in material properties, temperature changes, and roll wear, ensuring high-quality products with precise thickness tolerance and uniform surface finish.
    Q6: Can the technical parameters be customized according to specific production requirements?
    Yes, the four-high reversing cold rolling mill can be customized to meet specific production requirements. Parameters such as roll diameter, rolling force, rolling speed, material width, and thickness range can be tailored based on your application needs. Our engineering team can design and manufacture equipment according to your exact specifications.