Inquiry
Form loading...

High Precision Reversing Cold Rolling Mill for Carbon and Stainless Steel - China Suppliers & Factory

,

EQUIPMENT MAIN FUNCTION
This high precision rolling mill is designed to reverse-roll quality carbon steel, stainless steel strips, and low alloy steel, making it an essential tool for manufacturers in China. Ideal for those seeking reliable Suppliers and top-notch equipment, this product ensures optimal performance and durability in various industrial applications.

,

EQUIPMENT COMPONENT AND FEATURE
Key components include an Uncoiler, Hydraulic coil car, unloading car, a 5 Roll pinch flattener, Entrance and exit platform, Rolling mill, Left and right recoiler, Joint gear box, Hydraulic AGC, bending roll system, Driving motor, Electric control system, and a comprehensive Equipment lubrication and process lubrication system. As a leading Factory in China, we provide advanced machinery that meets both quality and efficiency standards.

,

    The Theory of Six Roll Rolling Mill

    Six roll rolling mill adds a pair of middle rollers that can move symmetrically and axially, eliminating the harmful contact between the working roll and support roll. During milling, for different widths of steel strips, different movement amounts of the middle roll are used to change the contact pressure distribution (flattening value distribution) between rollers and the bending force, thereby controlling the plate shape and convexity.

    The Theory of Six Roll Rolling Mill

    Product Introduction

    The six-high reversing cold rolling mill is a high-precision metal rolling equipment, mainly used for multi-pass rolling of strip materials at room temperature to achieve thickness reduction, plate shape control and surface quality improvement.

    Core Feature: The equipment consists of six rolls — work rolls, intermediate rolls and backup rolls. The intermediate rolls can move axially (oscillate), and the work rolls are equipped with hydraulic bending roll devices. This design effectively adjusts the pressure distribution between the rolls and improves plate shape control accuracy. The reversible rolling function allows the strip to be rolled back and forth in the mill, ensuring thickness uniformity.

    The six-high reversible cold rolling mill is characterized by high precision, strong adaptability and high efficiency. It is suitable for various materials such as stainless steel, common steel, aluminum and copper, and can roll raw materials with thicknesses ranging from 1.5 to 4.5 mm into thin-gauge finished products with thicknesses ranging from 0.15 to 2.0 mm. The rolling accuracy can reach ±0.02 mm, and the rolling speed is usually 360 to 1000 m/min. The equipment is often integrated with hydraulic systems, automatic control systems and auxiliary devices (such as uncoilers and thickness gauges) to achieve automated operation.

    Typical application scenarios include cold rolling lines for strip steel and deep processing of metal materials. For example, a 1400 mm specification equipment has a maximum rolling force of 12000 kN, suitable for wide strip rolling, and is widely used in the automotive, home appliance, energy and other industries for the demand of high-precision metal strips.

    Technical Parameter Table

    MILL MODEL / TECHNICAL PARAMETER 950 1150 1380
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material thickness (mm) 2.0~3.5 2.0~4.0 2.0~4.0
    Material width (mm) 600~850 900~1050 1000~1250
    Finish thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing force (KN) 9000 13000 15000
    Support roll Specification (mm) Φ800×920 Φ1050×1120 Φ1100×1350
    Middle roll Specification (mm) Φ350/Φ320×900 Φ380/Φ350×1150 Φ380/Φ350×1350
    Working roll Specification (mm) Φ260/Φ235×950 Φ310/Φ280×1150 Φ280/Φ255×1380
    Driving method Working roll driving Working roll driving Working roll driving
    Main motor DC 1250KW×2 DC 1000KW×4 DC 1250KW×4
    Speed reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (specifications) Φ610×950 Φ610×1150 Φ610×1380
    Recoiler (specifications) Φ508×950 Φ508×1150 Φ508×1380
    Rolling speed (m/min) 800 900 900
    Uncoiler tension (KN) 45 70 70
    Recoiler tension (KN) 9~90 14~140 17~170
    Pressing method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC speed regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC

    ⓘ Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q1 What is the main advantage of a six-high rolling mill over a four-high rolling mill?
    The six-high rolling mill adds a pair of intermediate rolls that can move axially, which eliminates the harmful contact between the work roll and the backup roll. This enables more precise control over roll deflection, contact pressure distribution, and plate shape (flatness) compared to a conventional four-high mill, especially for narrow or wide strip materials.
    Q2 What materials can be processed by the six-high reversing cold rolling mill?
    The equipment is suitable for a wide range of metallic materials, including carbon steel, low alloy steel, stainless steel, aluminum, and copper. It is designed to handle raw material thicknesses from 1.5 to 4.5 mm and produce finished products with thicknesses as low as 0.15 mm.
    Q3 What rolling accuracy and speed can this mill achieve?
    The six-high reversing cold rolling mill can achieve a rolling thickness accuracy of ±0.02 mm. Rolling speeds typically range from 360 to 1000 m/min depending on the model and material specifications, ensuring both high precision and production efficiency.
    Q4 What does the "reversing" function mean in a six-high reversing cold rolling mill?
    The "reversing" function means the strip material can be rolled back and forth through the mill in multiple passes without needing to be removed and re-fed. This allows the mill to progressively reduce the strip thickness to the desired finished gauge with high uniformity across all passes.
    Q5 Can the technical parameters be customized to meet specific production requirements?
    Yes. All models and parameters listed in the technical table are provided for reference purposes. The design and manufacturing of the equipment can be fully customized according to customers' specific production requirements, including roll dimensions, pressing force, motor power, rolling speed, and strip width range.
    Q6 What industries commonly use six-high reversing cold rolling mills?
    Six-high reversing cold rolling mills are widely used across many industries that demand high-precision metal strips, including the automotive industry (body panels, structural parts), home appliance manufacturing (enclosures, components), the energy sector (transformers, battery materials), as well as general metal processing and deep processing of strip steel coils.