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High Precision HI Reversing Cold Rolling Mill Supplier & Factory in China for Carbon and Stainless Steel

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MAIN FUNCTION OF THE EQUIPMENT
This equipment is designed for the reverse rolling of high-precision and high-quality carbon steel, stainless steel strips, and low alloy steel. Ideal for manufacturers looking for reliable and efficient processing solutions, this machinery ensures superior results in steel production.

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COMPONENTS AND FEATURES OF THE EQUIPMENT
The setup includes an uncoiler, hydraulic coil car, and unloading car, alongside a 5-roll pinch flattener. The entrance and exit platform, rolling mill, left and right recoilers, joint gearbox, and hydraulic AGC and bending roll system contribute to its functionality. Powered by a robust driving motor and featuring an advanced electric control system, this equipment also incorporates a comprehensive lubrication system for efficient operation. As a leading choice among China suppliers and factory manufacturers, this equipment guarantees quality and reliability.

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    The Theory of Four Roll Rolling Mill

    ⚙️ Four roll rolling mill system is composed of two support rolls and two working rolls, working in coordinated action to reduce material thickness and extend its length.

    During mill operation, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on the rolled piece. The workpiece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner. Rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    🏭 The four-high reversing cold rolling mill is widely used in metallurgy, mechanical manufacturing, and non-ferrous metal processing, delivering superior thickness control, surface quality, and mechanical property enhancement.

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation and the safety of operators. Parameters such as the rolling force, rolling speed, and roll diameter are clearly specified to ensure stability and consistency of rolling quality.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters and handle various problems that occur during the rolling process. Regular maintenance and servicing are also key to ensuring long-term stable operation, including roll replacement, lubrication system inspection, and electrical system maintenance.

    Technical Parameter Table

    Mill Model / Technical Parameter 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material Thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material Width (mm) 400~550 500~650 600~750
    Finish Thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing Force (KN) 5000 6000 7500
    Support Roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle Roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working Roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving Method Working roll driving Working roll driving Working roll driving
    Main Motor DC motor DC motor DC motor
    Speed Reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (Specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (Specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling Speed (m/min) 360 450 540
    Uncoiler Tension (KN) 30 35 45
    Recoiler Tension (KN) 10~70 10~80 10~90
    Pressing Method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC Speed Regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric Control Siemens PLC Siemens PLC Siemens PLC

    📌 Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q What is a four-high reversing cold rolling mill and how does it work?
    A four-high reversing cold rolling mill consists of two work rolls and two backup rolls. The work rolls directly contact and deform the metal strip, while the backup rolls support the work rolls to minimize deflection. The "reversing" function allows the mill to roll material in both forward and reverse directions, eliminating the need to reposition the strip between passes and significantly improving production efficiency.
    Q What materials can be processed by the four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill is suitable for processing a wide range of metal materials, including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum. It is capable of meeting strict requirements for thickness, width, surface quality, and mechanical properties across various industries.
    Q What are the available mill models and their key differences?
    Three standard models are available: Model 650, Model 750, and Model 850. The main differences lie in their material width capacity (400–550mm, 500–650mm, and 600–750mm respectively), pressing force (5000KN, 6000KN, 7500KN), and rolling speed (360, 450, 540 m/min). All models support Hydraulic AGC pressing and Siemens control systems. Custom configurations are also available upon request.
    Q What pressing and control systems are used in these rolling mills?
    All three models use Hydraulic AGC (Automatic Gauge Control) as the pressing method, which ensures precise and consistent thickness control throughout the rolling process. The DC speed regulation is handled by Siemens 6RA70 drives, and the overall electrical control is managed by Siemens PLC systems, ensuring reliable and accurate operation.
    Q Why is roll convexity grinding important in four-roll rolling mills?
    During the rolling process, the pressing force causes the rolls to bend slightly, which can result in the edges of the workpiece becoming thinner than the center. To compensate for this deflection and maintain uniform thickness across the strip width, rolls must be ground with a specific convexity profile. This grinding is adjusted based on practical rolling conditions and material properties.
    Q Can the rolling mill parameters be customized to meet specific production requirements?
    Yes. While the standard models (650, 750, 850) provide a reliable reference for most applications, the design and production of the four-high reversing cold rolling mill can be fully tailor-made according to the user's specific requirements. This includes adjustments to rolling force, roll dimensions, rolling speed, material width, and control system configurations to best suit your production needs.