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High Precision HI Reversing Cold Rolling Mill from China Suppliers | Factory Equipment for Steel Rolling

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MAIN FUNCTION OF THE EQUIPMENT 
This high-precision rolling mill is designed for the reverse rolling of top-quality normal carbon steel, stainless steel strips, and low alloy steel. As a reliable solution from trusted China suppliers, this equipment ensures enhanced performance and durability.

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COMPONENTS AND FEATURES OF THE EQUIPMENT 
The rolling system comprises an uncoiler, hydraulic coil car and unloading car, a 5-roll pinch flattener, entrance and exit platforms, a robust rolling mill, left and right recoilers, a joint gearbox, hydraulic AGC and bending roll system, a driving motor, an electric control system, as well as a comprehensive equipment lubrication and process lubrication system, showcasing the quality you expect from a leading factory in the industry.

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    The Theory of Four Roll Rolling Mill

    ⚙️ The four roll rolling mill system uses two support rolls and two working rolls to transmit pressing force through the rolled piece, reducing height (thickness) and extending length to meet target specifications.

    Four roll rolling mill system is composed of two pcs of support rolls and two pcs working rolls. During mill, through pressing cylinder or mechanical pressing device, the pressing force will transmit to support roll bearing stand, support roll, working roll, and finally act on rolled piece. The work piece height will be reduced (become thinner), length extended (become longer), then to meet the expected specifications.

    Due to the impact of pressing force, rollers will become bending, the workpiece edges will become thinner, rollers need grinding its convexity according to practical situation.

    The Theory of Four Roll Rolling Mill

    Product Introduction

    🏭 The four-high reversing cold rolling mill is a key metal pressure processing equipment used in metallurgy, mechanical manufacturing, and non-ferrous metal processing industries — achieving material thinning, surface quality improvement, and mechanical property enhancement.

    The four-high reversing cold rolling mill is an important metal pressure processing equipment, widely used in metallurgy, mechanical manufacturing, non-ferrous metal processing and other industries. It performs cold rolling on metal materials through the coordinated action of four rolls, achieving material thinning, surface quality improvement and mechanical property enhancement.

    From a technical perspective, the four-high reversing cold rolling mill consists of work rolls and backup rolls. The work rolls directly contact the rolled piece to perform rolling deformation, while the backup rolls support the work rolls to reduce their deflection and ensure the stability and accuracy of the rolling process. The reversible design enables the rolling mill to roll in both forward and reverse directions without frequent adjustments to the position of the rolled piece or the rolling mill, significantly improving production efficiency.

    🔩 Application Scope: Stainless steel, carbon steel, alloy steel, copper, and aluminum strips & plates — serving automotive, electronics, electrical, and precision manufacturing industries.

    In terms of application scenarios, the four-high reversible cold rolling mill is mainly used for rolling various metal strips and plates, such as stainless steel, carbon steel, alloy steel, copper, and aluminum. It can meet the strict requirements of different industries for material thickness, width, surface quality, and mechanical properties. For example, in the automotive manufacturing industry, the plates rolled by the four-high reversible cold rolling mill are used for body panels and require high strength, good formability, and corrosion resistance; in the electronic and electrical industry, the strips rolled are used to manufacture various precision components and require high surface finish and dimensional accuracy.

    In terms of industry standards, the design, manufacture, and acceptance of four-high reversing cold rolling mills follow strict standards and regulations. These standards cover multiple aspects such as the structure, performance, safety, and environmental protection of the rolling mill, ensuring its stable and reliable operation during operation and the safety of operators. For instance, parameters such as the rolling force, rolling speed, and roll diameter of the rolling mill are clearly specified to ensure the stability of the rolling process and the consistency of rolling quality.

    🛠️ Maintenance Matters: Regular roll replacement, lubrication system inspection, and electrical system maintenance are essential for long-term stable operation.

    In addition, the operation and maintenance of the four-high reversible cold rolling mill are also very important. Operators need to undergo professional training, be familiar with the structure, performance, and operating procedures of the rolling mill, and be able to correctly adjust the parameters of the rolling mill and handle various problems that occur during the rolling process. At the same time, regular maintenance and servicing are also key to ensuring the long-term stable operation of the rolling mill. This includes aspects such as roll replacement, lubrication system inspection, and electrical system maintenance.

    Technical Parameter Table

    MILL MODEL / TECHNICAL PARAMETER 650 750 850
    Material Carbon steel and low alloy steel Carbon steel and low alloy steel Carbon steel and low alloy steel
    Material thickness (mm) 2.0~3.0 2.0~3.0 2.0~3.5
    Material width (mm) 400~550 500~650 600~750
    Finish thickness (mm) 0.5~0.15 0.5~0.16 0.5~0.18
    Pressing force (KN) 5000 6000 7500
    Support roll Specification (mm) Φ550×600 ¢650×700 ¢700×820
    Middle roll Specification (mm) ———— ———— Φ300/Φ280×820
    Working roll Specification (mm) Φ185/Φ165×650 ¢205/Φ190×750 Φ225/Φ205×850
    Driving method Working roll driving Working roll driving Working roll driving
    Main motor DC motor DC motor DC motor
    Speed reducer Joint gear box Joint gear box Joint gear box
    Uncoiler (specifications) ¢610×650 ¢610×750 ¢610×850
    Recoiler (specifications) ¢508×650 ¢508×750 ¢508×850
    Rolling speed (m/min) 360 450 540
    Uncoiler tension (KN) 30 35 45
    Recoiler tension (KN) 10~70 10~80 10~90
    Pressing method Hydraulic AGC Hydraulic AGC Hydraulic AGC
    DC speed regulator Siemens 6RA70 Siemens 6RA70 Siemens 6RA70
    Electric control Siemens PLC Siemens PLC Siemens PLC

    ⓘ Remark: The model and parameters shown in this table are for reference only. The design and production can be tailor-made according to user's requirements.

    Frequently Asked Questions (FAQ)

    Q What is the main difference between a four-high reversing cold rolling mill and a conventional rolling mill?
    A four-high reversing cold rolling mill features both work rolls and backup rolls. The backup rolls reduce deflection of the work rolls, ensuring greater rolling accuracy and stability. The reversible design allows rolling in both forward and reverse directions without repositioning the rolled piece, significantly improving productivity compared to conventional single-direction mills.
    Q What types of materials can be processed by the four-high reversing cold rolling mill?
    The four-high reversing cold rolling mill is suitable for processing a wide range of metal strips and plates, including carbon steel, low alloy steel, stainless steel, alloy steel, copper, and aluminum. It meets the stringent requirements of industries such as automotive manufacturing, electronics, and precision component production.
    Q What models are available and what are the key differences between the 650, 750, and 850 models?
    Three standard models are available: 650, 750, and 850. The primary differences lie in their material width capacity (400–550 mm, 500–650 mm, and 600–750 mm respectively), pressing force (5000 KN, 6000 KN, and 7500 KN), and rolling speed (360 m/min, 450 m/min, and 540 m/min). The 850 model also includes a middle roll configuration. All models can be customized to meet specific user requirements.
    Q What pressing and control systems are used in these rolling mills?
    All three models use Hydraulic AGC (Automatic Gauge Control) as the pressing method, which ensures precise and consistent thickness control throughout the rolling process. The electrical control system uses Siemens PLC, and the DC speed regulation is handled by a Siemens 6RA70 drive, providing reliable and accurate speed control.
    Q Why is roll convexity grinding necessary in four-roll rolling mills?
    During the rolling process, the pressing force causes the rolls to bend slightly, which can result in thinner edges on the workpiece. To compensate for this deflection and maintain uniform thickness across the full width of the rolled material, the rolls must be ground with a specific convexity profile based on practical operating conditions.
    Q Can the four-high reversing cold rolling mill be customized for specific production requirements?
    Yes. The technical parameters listed in the product table are provided for reference only. The rolling mill can be fully tailor-made in terms of design and production specifications — including roll dimensions, rolling speed, pressing force, material width capacity, and control systems — to meet each customer's unique processing requirements.